Globally Leading Food & Beverage Company
Reliable and bidirectional data exchange between PLCs and SQL server for modern IoT solution and data-driven innovation
Background
- Major player in the food & beverage industry, using finest natural ingredients and following rigorous standards ensuring sustainable operations
- Global presence with more than 20000+ employees worldwide
- Using digital technologies to connect with customers and improve plant operations
Business need
- Improve and optimize the maintenance processes, resource planning and automate operations with innovative IoT applications
- Integrate with Rockwell FactoryTalk
Technical Requirements
- Use SQL server as the central repository
- Connect ControlLogix and Siemens PLCs to SQL servers, cope with SQL server downtimes
- Efficient data transfer, reduce overload of data and avoid buffer of data in the PLCs
- Deliver the data in XML format
- Softing’s tManager has been selected to connect Rockwell- and Siemens PLCs with SQL server. Collected data is used by several IoT applications.
- Initial roll-out in three production sites. One SQL server per site; about 35 PLCs are connected per tManager.
- tManager sends about 4 to 5 millions records per week, empties the buffer in 5 to 6 seconds, supports XML data format
- Capable to handle SQL server downtimes.
- Seamless integration with Rockwell backplane, eliminates need to operate Windows based IPC or similar
- tManager is capable to handle SQL server downtimes.
- tManager offer secure and robust communication, contributing to better performance of end-to-end solution