Modbus TCP/FF HSE to FOUNDATION Fieldbus H1 Gateway

Integration of up to 4 FF H1 segments into control systems via Modbus TCP or FOUNDATION Fieldbus HSE

With Softing’s FG-200, it is possible to integrate up to four FOUNDATION™ Fieldbus (FF) H1 links into control systems supporting Modbus. The FG-200 provides redundancy and is suitable for use in hazardous areas. This device features fast access to process data, while making use of FF advantages like reduced cabling, central field device parameterization, comprehensive diagnostics, or intrinsically safe device segments. It is compatible with the R. STAHL bus-Carrier Series 9419 and Fieldbus Power Supply Series 9412 products for easy commissioning.

The FG-200 is the successor product of FG-110. End of Life Announcement FG-110.

Easy Commissioning

  • Optional support of R. STAHL bus-Carrier Series 9419 and Fieldbus Power Supply 9412 products (cabling reduced to a minimum)
  • Modbus data import to web server reducing mapping efforts

Asset Management

  • Visitor mode avoiding interference with network behavior
  • Enabling asset management systems (e.g. Emerson’s AMS) and Field Device Tool (FDT) frame applications (e.g. SMART VISION, FieldMate, Field Device Manager, FieldCare, or PACTware)

Device Redundancy

  • Redundancy link enabling device redundancy (D-3 according to FF-593)
  • Automatic mirroring of configuration data
  • Very fast redundancy switch-over

All Necessary Tools Included

  • FF Configuration Tool for configuration of devices and cyclic communication
  • PACTware for device configuration and basic asset management tasks

Migrating from FG-110 to FG-200

FG-200 vs FG-110

 FG-110FG-200
CPUPowerPC 805T 100 MHzCortex A9 400 MHz
H1 Interface (MAU)Inductive coupling (no bus power required)Bus-powered (10 mA drawn from bus)
Ethernet Ports12 (medium redundancy, same IP address)
Redundancy CommunicationSerial Link (115,2 kBit/s) and EthernetSerial Link (1 MBit/s) only, no load on Ethernet
CablingAll connectors on front sideFieldbus: bottom
Ethernet: front
Power: top or power bus in DIN rail
Mechanical Compatibility STAHL bus carrier
Dimensions131 mm x 47 mm x 111 mm100 mm x 35 mm x 105 mm (- 46%)

 

Compatibility

 FunctionalityComments
Host Interface 
Device Interface 
EngineeringExisting projects can be downloaded without any changes
Mechanical DimensionsSmaller in each dimension: Same cabinet can be used
Bus Power Supply10 mA required per Link (same as for all devices and most host systems)
FISCO Power Supplies with separate host interface must provide 10 mA on host side
CablingDifferent positions, different connectors: Cables have to be modified
Redundancy Management

FG-100/FG-110 and FG-200 cannot cooperate as redundant pair:

No replacement of FG-110 by FG-200 in run possibe. Complete redundant pair of Linking Devices has to be replaced at same time.

 

Modify MTL 9107 FISCO Power Supply for FG-200

For the conversion of MTL 9107-22 redundant power supply to MTL 0109-22 the following components are required:

  • Module carrier 9109-CA-PS (Module Carrier 9107-CA-PS is replaced)
  • Host power supply module 9226-PU

Technical Details
HardwareProcessorAltera Cyclone V SoC with dual-core ARM Cortex-A9
  Status LEDs (Gateway)
PWR (power supply), RUN (operation), ERR (error), RDL (redundancy link)
 Status LEDs (Fieldbus) FF H1 activity per link
Interfaces and ConnectorsEthernet2 * IEEE 802.3 100BASE-TX / 10BASE-T (only ETH1 supported)
Connectors: RJ45
 FOUNDATION Fieldbus H14 FF H1 links, compliant to type 114 of FF physical layer profile
(each link capable to operate independently as Link Master and/or Time Master)
Transfer rate: 31.25 Kbit/s
Fieldbus voltage range: 9 VDC ... 32 VDC, preferred voltage: 24 VDC
Current consumption: 10 mA / link
Connectors: 3-position screw connection, galvanically isolated
Connectors: 3-position screw connection, galvanically isolated
Physical PropertiesDimensions (H x W x D)100 mm x 35 mm x 105 mm
 WeightApprox. 0.25 kg
 Power Supply18 VDC ... 32 VDC; SELV/PELV power supply mandatory
Typical input current: 200 mA, maximum input current: 1 A (allowing for in-rush current at switch-on)
No power supply to FF H1 links through FG-200 HSE/FF Modbus
 Operating / Storage Temperature-40 °C .. +70 °C / -40 °C .. +85 °C
(see detailed mounting description in user manual)
 Relative Humidity10 % ... 95 %, non-condensing
 CoolingConvection, no fan
 CoatingConformal coating based on ANSI / ISA-S71.04 G3
 MountingDIN rail 35 mm
 Protection ClassIP20
SoftwareProtocolsFOUNDATION Fieldbus H1
FOUNDATION Fieldbus HSE
Modbus TCP
 RedundancyDevice redundancy compliant to type D-3 according to specification FF-593
Conformity / CertificationsCEEN61000-6-2, EN61000-6-4, EN55022 Limit Class A, EN55011
 Electromagnetic Compatibility (EMC)FCC CFR45, Part 15 Section 15.107 and 15.109 (Class A), VCCI Class A Information Technology Equipment 2002
 Vibration / ShockDIN EN 60068-2-6 Vibration / DIN EN 60068-2-27 Schock
 Hazardous Location CertificationscULus: Class 1, Division 2, Groups A, B, C, D (in preparation)
IECEx: Ex nA [ic] IIC T4 Gc
ATEX: II 3G nA [ic] IIC T4 Gc
 Safety Requirements
IEC/EN/UL 61010-1
IEC/EN/UL 61010-2-201 (with CB scheme)
Scope of Delivery
HardwareFG-200 HSE/FF Modbus
SoftwareFF Configuration Tool, FDT CommDTM, PACTware on CD-ROM
DocumentationQuick Startup Guide, User Manual on CD-ROM
Order Numbers
GLA-EK-024102FG-200 HSE/FF Modbus
GLA-EK-024103FG-200 HSE/FF Modbus, functionally identical design variant for use with R. STAHL bus-Carrier Series 9419 and Fieldbus Power Supply 9412 products
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